Toyota Specialized Abrasion Tester

Standard

• JIS L 0849 (Japanese Industrial Standard for Abrasion Resistance of Textiles)
• ISO 5470-2 (Rubber- or Plastics-Coated Fabrics — Abrasion Resistance)
• ASTM D4060 (Standard Test Method for Abrasion Resistance of Organic Coatings)
  

Product Advantages

1. Unmatched Precision
   • Proprietary load cell technology (±0.005 N accuracy) captures subtle wear patterns, critical for coated materials and thin films.
2. Extreme Durability
   • Aircraft-grade aluminum frame and corrosion-resistant components withstand 24/7 industrial use.
3. Smart Automation
   • AI-driven test protocols adjust speed, pressure, and cycles in real time based on material feedback.
4. Universal Testing Capability
   • Handles substrates from ultra-thin polymers (10 µm) to reinforced composites (10 mm thickness).
5. Global Compliance
   • Pre-loaded JIS, ISO, and ASTM test modes with automatic report generation in 8 languages.

Product Features

• Testing Modes:
  • Rotary Abrasion: 1–200 RPM for flat surfaces (e.g., coatings, films).
  • Reciprocating Abrasion: 10–50 mm stroke for seams, edges, and 3D geometries.
  • Custom Waveforms: Programmable motion profiles for simulated real-world wear (e.g., gear teeth, bearing surfaces).
• Real-Time Analytics:
  • 4K camera system (120 FPS) with AI-powered fuzz/pill detection and surface roughness mapping.
• Data Ecosystem:
  • Cloud-connected software stores 100,000+ test results, predicts wear life, and integrates with ERP/MES systems.
• Safety & Sustainability:
  • Low-energy mode (50% power reduction), self-cleaning chamber, and CE/UL/RoHS certification.

Technical Parameters

Accessories Included

1. Abrasive Kits:
   • 5× precision-ground steel wheels (for TABER®-equivalent testing).
   • 10× sandpaper discs (P80–P2500 grit).
2. Calibration Tools:
   • JIS/ISO-certified reference block, load cell verifier, and traceable certificate.
3. Sample Fixtures:
   • Pneumatic clamps for flat/curved specimens, vacuum chuck for thin films.
4. Software Suite:
   • AI analytics platform with wear simulation, ERP integration, and 8-language report generator.
5. Safety Bundle:
   • Emergency stop, acoustic enclosure, and fume extraction port.

Ideal For:

• Automotive OEMs (paint, coating, and trim durability)
• Aerospace manufacturers (composite panel testing)
• Medical device makers (biocompatible polymer wear)
• Research universities (advanced material innovation)